GUS'S Honda CA95 Restoration

The little brother to the CA160 in our family of Hondas
Post Reply
Gussy03
Posts: 5
Joined: Tue Feb 14, 2012 5:52 pm

GUS'S Honda CA95 Restoration

Post by Gussy03 »

Hello guys I ran across this website about two months ago and saw many honda family members on here with great advice and great threads. So i said to myself that when my bike started to look somewhat complete I was going to start my own thread.

So the story with my bike started as when me and my dad wanted to start a project that wasn't too expensive and I could enjoy spending time constructing something I could later ride with my dad (he rides a vtx 1300). I did some searching on craigslist and saw some bikes that I like but nothing I wanted. Then I came across a man that had this bike that was a little dirty because it had been in a barn for many years, but I saw a great future for it. I quickly sent him an email and herd no response, so I was persistent and kept trying to contact him (even if he had sold it, I wanted to know haha). The persistence paid off and he finally called me back and we made the deal. His grandfather had given it to him before he passed and he did not do much with it as he was not much of a motorcycle fan. I purchased the bike for $200 and could not remove the smile from my face because I could finally start my project. Whooooo!
Image
Image

As soon as we got to my house we started tearing it down and cleaning her up. The engine had good compression, but the electrical was toast. No energy would run thru the bike even with a new battery I purchased, no energy. We had to tear it down and it turned out many of the cables were chewed up and would cause the electricity to arc out and not complete the circuit. We finally started gaining some momentum as we fixed the cables and got energy to the front of the bike.
Image
Image

We took apart the starter as it was gunked up and cleaned many of the parts from the grease mess that had accumulated during the decades of rest. The inside of the gas tank was SUPER rusty. I had to power wash everything out and clean it with solutions to make sure there was no rust in it. We then took apart the carburetor and cleaned that out, and checked if we had sparks from the plugs (which they did!). We then put gas in the tank and tried to see if we could get any response from the engine, but as soon as gas entered the tank it also leaked everywhere because the petcock's o'rings where disintegrated. Dammm. Well we did some tinkering with it until we managed to stop the leak.
Image

It took about 45 minutes of trying and trying until braaaaa! the engine fired up!. Man! that was a great feeling knowing that the bike had not been started in decades was now awake. That only gave me more drive to get everything ready so I could ride it. We still had allot to do tho, as I had completely tore it down and only had the engine on the frame no wheels. we quickly built it back up tho.
Image
Image
Image

I then started to put my own touch to it. I bought many parts on ebay and also went to my local motorcycle shop to pick up some handle bars and other stuff. Took allot of time for the parts to come in because they were from thailand but I waited and waited until finally I saw the lady bringing a huge box to my door. I opened it before she could ring as I knew those where my parts. I had to get all new cables the seat, the handlebar mount, foot rests. Oh and tank badges.
Image
Image
Image
Image

I do not plan to paint it yet as well for one I dont have the $ now and I like how the bike has soul (and it shows). The paint still looks good with some wax I could make it shine like the sun. It is still a working progress and I continue to work on it every chance I get. I just recently painted the engine, but I didn't take it off the frame so I painted the covers only (exhausts too).
Image

It has been a great project that has taught me much about a motorcycle. I now have to get it registered and I also want to put some blinkers on it. But cannot find any 6V blinkers or the control that goes on the handlebars. So if anyone out there knows what I can do LET ME KNOW. Thanks and hope you enjoy my thread. Keep it up guys this site helped me a bunch.
Last edited by Gussy03 on Tue May 01, 2012 6:00 pm, edited 2 times in total.
Spokes
Posts: 1575
Joined: Sat Apr 25, 2009 9:40 pm

Post by Spokes »

I'm not big on bobbin a CA95..But yours is very nice! Turn signals are easy. The below shot is one of my CA160's that I built my turn signal Ideas.
Image

Go to my albums and check out my turn signals and my bikes. It will give you some ideas that will make your Dream Bobber extremely cool.
Gussy03
Posts: 5
Joined: Tue Feb 14, 2012 5:52 pm

Post by Gussy03 »

Wow those look great. That would be exactly what i'm looking for. I saw some people that sell some but they are made out of plastic and I dont think they would look as good as the chrome ones. Did you buy those online somewhere?
Spokes
Posts: 1575
Joined: Sat Apr 25, 2009 9:40 pm

Post by Spokes »

No and yes..

I sourced the parts online and but created the application myself. The turn signal light "design" was born from a near miss on my black CA95. I was nearly hit dead on in a turn lane using hand signals.
Gussy03
Posts: 5
Joined: Tue Feb 14, 2012 5:52 pm

Post by Gussy03 »

Yea thats what I'm scared of. This is my first motorcycle and I'm going to start riding it on the street so I want to make sure Im going to be safe. Blinkers will let the people around me know what Im thinking, and drivers in Texas are not the best. I also have to get mirrors and I want to get the rack that goes behind the seat. Then Ill be good to go. Spokes, did you get your inspection without blinkers?
Spokes
Posts: 1575
Joined: Sat Apr 25, 2009 9:40 pm

Post by Spokes »

Yes, in KY & GA the bikes pass inspection without signals as that's the way they were delivered during their model year.

Even with blinkers and lights always ride as if no one sees you. Never trust the other driver. Pull over when you see blonds on cell phones.......
Gussy03
Posts: 5
Joined: Tue Feb 14, 2012 5:52 pm

Post by Gussy03 »

Ok guys so I finally got some blinkers in the mail, but I have run into a bit of a snag. I am installing 4 blinkers two in the front (which have yellow wires) and two in the back (which have red wires). I also have the relay cylinder which has three connections which are B (which stands for battery) L (which is the switch, I think?) and P (which would only leave the blinkers). I am really confused on what to plug to he cylinder and where. Like do all the blinkers plug in to one terminal? or the left go in one and right in the other? If you guys have delt with this same problem any help would be appreciated as I'm pretty stumped. Pics get bigger by clicking on them.
Image
Image
Image
Spokes
Posts: 1575
Joined: Sat Apr 25, 2009 9:40 pm

Post by Spokes »

Below is a good wiring diagram for turn signals.
Image

I use a two prong 6 V standard flasher on my bikes. If you want L.E.D.'s then use a L.E.D. flasher. You can mix L.E.D. and standard bulbs with the L.E.D. flasher but not with the standard type.

Tie the front and back signals, per side, together.
Jetblackchemist
Posts: 463
Joined: Thu Apr 28, 2011 10:59 am

Post by Jetblackchemist »

On your flasher, the B is battery positive the P is battery negative or ground, the L is for lamps.

The red blinker on one side front and rear, the yellow on the other side...not same color front, same color back.

Green will be ground
Black positive battery
Red right side blinkers
Yellow left side blinkers

the red or yellow color is up to you, what ever side you want to put it on. I chose red for right in the above because both start with "R" so it's easy to remember.
Gussy03
Posts: 5
Joined: Tue Feb 14, 2012 5:52 pm

Post by Gussy03 »

Got it guys. Thanks for the help.
Post Reply